When you buy an air compressor, it’s safe to say you have bought a machine that is capable of delivering incredible performance over several projects for several years to come. In order to preserve the performance and quality of your air compressor, you must give the unit a regular maintenance. In order for an air compressor to continue to remain in immaculate condition, it needs to be regularly serviced and cared for. From changing the oil of your compressor to performing regular checks, there are several steps that can be taken to prevent a grave repair issue.
Normally, an air compressor comprises of different components – including varieties of valves, all of which play important roles – that require a constant check, repair, and replacement to prevent downtime and maximize performance. If you are new to air compressors and you are just trying it out for the first time, then you need to pay close attention. Below is an overview of a couple of maintenance tips for air compressors.
- Owner’s Manual
Read, comprehend, and follow the manual of the air compressor. Ensure the manual is kept in a place where it can be easily retrieved. Generally, air compressors are dependable equipment that ordinarily does not require daily maintenance. When you have an issue with the compressor, however, you will find these manuals a lot helpful. It provides you with the Dos’ and Don’ts and basic tips for the effective and safe operation of your air compressor. In case you lose the manual, you don’t have to be worried much since most compressor manufacturers put the manual available online for download.
- Perform Regular Inspections
Before you utilize your compressor, it’s an excellent idea to perform an intensive check of all major parts of the unit. For instance, you ought to check to make sure that the pipes and tubes are free and free of harm or crimps. In addition, you ought to check the oil level of the pump. Conclusively, you can check and tighten any bolt or nuts that are situated on the external part of your air compressor.
- Drain the Air Tank
After every time your air compressor is operated, you need to make sure its tank is drained. As a compressor is utilized, condensation starts building up in the air tank of the compressor. If the developed condensation isn’t drained after every workday, this collection can cause major wear and damage to the components of your air compressor. If there is a high level of humidity where you live, it is particularly vital to drain condensation from the tank of your air compressor regularly.
- Cooling Water
Numerous industrial compressors are water-cooled type. Likewise, most two-stage air compressors come with an “After Cooler’ which cools the air after the primary phase of compression, just before getting to the 2nd stage. This after-cooling increases the general effectiveness of the entire system and is energy saving. Make sure adequate cooling water is supplied within the pressure range and temperature that is recommended. Extremely cold water is capable of causing thermal shocks which results in cracks in the head of the compressor and extremely hot water won’t give adequate cooling. Refer to the recommended water requirements of the manufacturer.
- Replace the Air Filter
The air filter of your air compressor is made to prevent dust, dirt, and other sorts of wreckage from destroying its core systems. To make sure that your compressor stays in top condition at all times, you will have to replace your filter regularly. You may detect that your air filter is punctured, clogged, or damaged when it’s time to replace your air filter.
Appropriate lubrication is extremely vital for the smooth running of your air compressor. There will be an excessive wear if the compressor isn’t properly lubricated and that will result in breakdown of components. Check the oil level of your air compressor regularly and top it up when required. Check if there is any buildup of sludge. In the event the oil is faulty, it disperse and decreases the properties of the lubrication which causes increased wear to the compressor’s internal parts. Ensure the oil is changed at intervals recommended by the manufacturer.
- Keep All Nuts Tightened
No matter the type of your air compressor, they generate vibrations while operating. Whilst the rotary compressors usually generate somewhat lower vibrations when contrasted with the reciprocating compressors, both require to be regularly checked to make sure that the bolts and nuts haven’t loosened. Ensure that all fasteners are kept tightened.
- Carry Out Safety Shutdown Test
A lot of industrial air compressors are made with built-in safety shut-down features. The reason for the safety feature is to turn your turn off and prevent your air compressor from being damaged in case any of the limits are surpassed. Examples of operating limits that could be exceeded include oil pressure, temperature, pressure, and currents. Carrying out a safety check regularly will make sure that the safety systems are functioning well and your machine is protected.
- Heat exchangers
The purpose of this is to lessen your air compressor’s air temperature and operating temperature. If your compressor has a heat exchanger, ensure to clean it occasionally. The cooling water’s scaling can make the heat exchanger clog up and lessen its capability to transfer heat. Occasionally cleaning and descaling heat exchanger will help in decreasing your machine’s operating temperature and thereby increase its life expectancy.